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Cheap saw for homeowner/DIY


aesmith
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If it looks like I have to try and repair it how would I do best going about it? Any repair I do would have to incorporate an alloy bashguard to stop it happening again, I know there's a few wizards on here that have brought smashed up saws back from the dead, do I need chemical metal/jb weld or something else?

 

If the plastic is the same as stihl's clean everything scrupulously, pull the bits back into place, roughen the surface with sandpaper then fibre glass with epoxy resin, not araldite as that's too stiff out of the tube but ok if you warm it up. I use some stuff for surfboard repair that can be painted on. Put the lot into a plastic bag and use a hair drier to warm the repair for an hour or two. Add a second layer to form a bash guard, maybe use kevlar but I have not tried this.

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Empty fuel tank and leave open in well ventilated area.

Clean and thoroughly dry repair area.

Form remaining plastic back to shape.

Carefully drill small holes, one each to encompass the ends of the crack to prevent continuance of crack forming.

Clear plastic swarf from inside & outside of repair area.

Using hot air gun, overfill repair by melting a suitably coloured Lego block into gap; smooth flat while warm or sand to finish when cold.

Edited by TGB
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Using hot air gun, overfill repair by melting a suitably coloured Lego block into gap; smooth flat while warm or sand to finish when cold.

 

You can melt Lego in acetone to make repair paste but it is for ABS plastic so you need to know what the saw is made of.

 

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