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Posted

Looks to me like it been getting chain jammed, or not cutting at full power.  Clutch slipping causing the actual clutch to heat up and toast the cover.  There's no swelling around the brake band at all so it's nothing to do with the brake. 

Posted (edited)

Is it the cover melted or is it chip getting hot and fusing to the plastic ? I've seen it on a few different saws and it scrapes off like a dust with the plastic still intact underneath.

Edited by peatff

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Arbtalk.co.uk is a hub for the arboriculture industry in the UK.  
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