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Stihl HL-KM 135 pinion gears removal


Al Cormack
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Ok only getting round to try again on the side pinion. Heated up housing pinion fell out. Turn the pinion around and fell straight in ???? Happy days Hedgecutters up and running again.   Thanks all for your HELP ??

Edited by Redkop1
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  • 5 years later...

My HL135 input pinion bearing gave up. Shocked by the £135 for 3 new pinion bearings!   So had a go fixing them.  
Removed all three pinion bearings with heat and various ways to pull them.   I found an electric paint gun better than a blowtorch which heated the case to much.   None came out with a “tap on a block of wood” as the pdf describes!  Once out dismantled the pinions with a suitable sized punch and heat.   Measured the bearings and ordered them from “simply bearings”.   (Excellent service as usual).  (4 bearings of size

id 12* od 28* width 8mm, 2 bearings of size id 9 od 24 width 7mm).  All metal shielded.   Total £16.       Easy to instal new bearings and rebuild pinions.  Then reseat pinions in gearbox and cutter head.    All worked fine.   Took several hours, mainly getting the pinions out without breaking anything.   
 

 

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