Hi,
I write in desperation and you will see why.
I have 4 year old Husqvarna 435. It's a low hours engine - maybe 25 hours over its whole life. It has been very carefully loked after, drained over winter, never left in rain, never dropped etc....
It's always started first time.
Now it won’t start. It kind of burns feebly enough to make some smoke while the rope is being pulled and then sometimes fires but only for literally half a blip then dies and makes a bit of oily smoke
the spark plug (brand new) is oily and a bit of oil comes out a bit through the spark arrestor
I consider myself good with engines and maintain a year old 15hp outboard and a 20year old Toyota landcruiser
I have so far: (in this order)
1) changed the spark plug, twice
2) checked that there is a lovely fat blue white spark by grounding it on the case
3) changed the air filter,
4) Left the air filter off to make sure its getting air no doubts
5) Changed the fuel filter,
6) changed the fuel out for fresh new fuel that makes the outboard run like a train so I know it’s good.
7) Taken out the plug and left it for a day to let any flooded fuel evaporate,
8) taken out the plug, turned upside down and cranked it to make 100% sure any flooded fule runs out
9) Taken off the spark arrestor - it was clear anyway. Left it off for now.
10) stripped and rebuilt the carb
11) Changed the carb out for a new one - not OEM - aftermarket
12) Carefully made sure the L and H on the carb are set to allow a start
13) Made sure there is a couple of extra turns on T to give it a helping hand
14) Taken off the muffler to find that the piston it literally like new, no carbon no scoring
15) taken off the fltwheel to find that the keyway is not sheared so timing fine
16) taken off the whole inlet boot and manifold to make sure that the 'built in' impulse pipe is clear - it (like evwerything else) was pristine
17) Checked that the air purge pumps fuel - it does - so it is drawing fuel up into the bottom of the carb under the membrane
18) Checked all the hoses, they are full of fuel, don't leak and spill the fuel when taken off so they seem to be doing their job
19) checked that the hole in the piston case, the holes in the inlet manifold and the hole in the bottom of the carb that all togther make up the impulse pipe are joined and sealed
20) pulled off the connectors from the 'cutout' switch that ground the coil to stop it running and taped them up so there is no way they can be operating by accident. There is a spark anyay.
21) I know there is good compression on the upstroke becuase it is hard to crank and then gets easy when the plug is out.
22) checked that the clutch is running freely - getting desperate now
23) considered the crankshaft oil seals leaking pressure - looked at them they at least look like new - remember it's a very low use chainsaw.
All for absolutely no result.
I am very careful with my mix - I have proper measuring containers and I use a syringe to put in the correct dose of oil. I use the proper expensive Husqvarna oil (like an idiot)
I think that the oily cylinder and plug is a symptom of me pulling it over and over to try start it pumping fuel and oil in rather than the cause
So I am about to smash it to bits with a sledgehammer. I've spent more time trying to fix it than I've used it. I thought Husqvarna was supposed to be a good make.
You can get 20 inch bar 'cheapos' for £80 on ebay - it would be easier, chepaer and quicker to do that and then just chuck it out every 2 years.
It's like I have a chainsaw that's been cursed.
Any help much appreciated,